To deliver Projects successfully within the Schedule time and Budgeted Cost by meeting the Project Objectives without compromising Safety and Quality.
Seeking senior level assignments in Project Management (PMC) / Site Construction Management / Engineering reviews in a leading organization of repute in Oil & Gas industry.
KEY SKILLS
A seasoned professional with nearly 28 years of commendable experience in the Oil and Gas / Construction industry, including Fixed Offshore Platforms, GOSP, FPSO Conversion Projects, Onshore Field Development Projects, NGL plant, Ship Building & Ship repairs.
Worked on complete life cycle of projects, specialized in managing the EPC Contractor’s scope of works includes Civil, Structural, Mechanical & Piping. Testing of various Piping systems till MC. As a PMT to coordinate Pre-commissioning & commissioning support and handover of completed Dossiers to proponent.
Well experienced in the following activities
• Design reviews & Detail Engineering.
• Valuation of Contractors proposals.
• Procurement support Technical Bid Evaluations.
• Project Control.
• Construction Management (PMT).
• Strength/Leak testing.
• Quality & HSE management.
• Vendor inspections/FAT.
• Punch list management & Systems hand over.
• Commissioning and start-up support.
• Techno commercial support.
ACADAMIA
B. Tech. in MECHANICAL ENGINEERING – INDIA (1984 -1988).
OTHER COURSES & PARTICIPATIONS
• Professional Project Management – Kingdom of Bahrain.
• Ship building and Offshore Technology – Nee Ann Poly Singapore.
• STAAD-III Finite Element Analysis. India
• SSSC – Ministry of Man Power – Singapore.
• Control Systems – IIT Madras.
• Critical Enabling Skills, Problem solving and Creativity – Singapore.
• Risk Assessment Work shop – Woodside Energy Ltd- Singapore.
• Leader ship work session by Kepner Tregoe – Singapore.
• Saudi Council of Engineers – Kingdom of Saudi Arabia.
COMPUTOR SKILS
Proficient in the following Computer soft ware
• Microsoft office works, MS projects, Primavera.
• Auto CAD2000, 3D Model-Navis work software.
EXPERTISE IN CODES AND STANDARDS
Conversant with the following Codes and Standards.
• Saudi Aramco Desk Top Standards – SAES/SAER/SAEP/SAIP/SAMSS.
• ASTM/API/DIN/BS/JIS Standards for Materials.
• NACE/ANSI/NORSAK STANDARDS
• ASME B31.3, B31.4, B31.8. APIRP-14E Piping Design codes.
• ASME B16.5. Material specifications.
• AWS Welding Specification.
• ABS/DNV/LRS/BV/SOLAS Classification Rules for Vessels.
EXPERIENCE IN DETAIL
Commissioning Engineer Projects – JACOBS ZATE – K.S.A:
(JULY’18 to Until now)
Working on PMS Contract, for Khafji Joint Operations (KJO), a Joint Venture of Saudi Aramco Gulf Operations (AGOC) and Kuwait Gulf Oil Company (KGOC) to provide Project Management Services.
Working for the plant commissioning and start-up activities supporting Operations on the following Mechanically completed projects.
? Water Treatment Facilities- Phase-3
? Upgrade Hout Onshore Facilities.
? Hout KRL Associated Gas Facilities Onshore & Offshore.
? Gas & NGL Export Facilities.
? Khafji Ratawi Water Injection (KWRIF) Facilities.
Senior Piping & Mechanical Engineer - Projects– Dar/Penspen International – K.S.A:
(JULY’08 to NOV’16)
Worked on PMS Contract, for Khafji Joint Operations (KJO), a Joint Venture of Saudi Aramco Gulf Operations (AGOC) and Kuwait Gulf Oil Company (KGOC) to provide Project Management Services during improvements and enhancements of the existing KJO facilities.
Part of Project Management Team managing and controlling EPC Contractors (CCC) activities, for the timely completion of the Onshore Project.
• Review EPC contractors documents, P&ID’s, PFD’s, Conceptual design, FEED and detailed construction drawings, layouts & plans, pipe routings, isometrics etc.
• Review comment / Approve various documents submitted by contractor. i.e Project Schedules, vendor documents, Hydro testing Diagrams, Test packages etc.
• Review pipe stress analysis reports for critical piping.
• Review and approval of ITPs, QCPs, Method statements etc.
• Review & comment on Process Shut down /Plant Operating philosophy, Start-up procedures.
• Ensure that all the EPC Contractor Project deliverables according to contract schedules.
• Procurement support, by Technical Bid Evaluation of direct purchase items.
• Review contractor’s MR, PR & PO.
• Arrange Pre-Bid conferences among all Prospective bidders.
• Ensuring contractor’s works are conforming to required specifications, standards and best industrial practices.
• Clash checks using 3D model and detail review of Model before and during construction phase.
• Track and co-ordinate the progress of the project on day to day basis to ensure the project is on track. Compare the actual progress with base line schedule for variance. Track and plot deviation trends to take corrective action if required.
• Overseeing Contractors daily activities on site, observe intervene for any deviations from quality and safe working practices.
• Part of Safety committee to ensure HSE at worksite.
• Review and approve progress based invoicing.
• Daily reporting on progress, deviations from scope, delayed activities, observe and to alert on critical activities to Project Team Lead.
• Interface management of all Tie-ins to existing plant.
• Review and monitor of contractor’s Tie-in schedule to be integrated with existing plant Shut down activities & Turn around maintenance slots.
• Participate in review meetings with company Technical Support Division(TSD), Operations Division (OND) etc., for plant improvement and enhancement scope.
• Monitoring piping fit-ups and welding of CS/SS/DSS/Cu Ni Piping at workshop & Field.
• Witness Strength test of various piping systems, including pre-test and posttest checks, flushing, chemical cleaning and lay-up of piping systems etc.
• System walk downs and Final walk downs to consolidate all outstanding Punch items for Contractor’s action.
• Review of EPC contractor’s loading, transportation, rigging & installation procedures/ permits for all Vessels/ Columns & heavy equipment.
• Participate in Job Safety Analysis reviews, Method Statements review and approval, critical lifting activities review and submit for ISD approval.
• Vessel final inspections and close out.
• Collaborated with 3rdparty inspection agencies for smooth progress on RFI & work permits.
• Pumps installation and alignment checks.
• Manage & Monitoring of Master punch data base by system wise in order to close and facilitate for handover of facilities with exception items to Proponent.
• Nitrogen Helium Gross leak test witness.
• Pre-commissioning and commissioning support till final MCC.
• Review, comment and approval of final documentation in As Built status as Project Record Books submitted to Proponent.
• Review and comment on EPC contractor claims and invoices as per contractual SOW.
• Ensure that all project objectives are met before issuing final MCC to Contractor.
• Supporting Operations for start –up and commissioning of the plant till Performance Acceptance Test completion.
• SPDP (Spare Parts Data Package), compilation and validation of Spare parts requirement for Mechanical/ Electrical/Instrumentation, in co-ordination with Purchase department in order to purchase 2year Project Operational Spare Parts (POSP) in accordance with SA standards. Interact with Suppliers/Manufacturers for validating required data for standardizing spare parts procurement.
• Co-ordinate all Tie-in activities for new enhancement projects and complete during Plant shutdown period.
• Support Operations/ Maintenance during T & A maintenance activities/ Plant restart.
• Witness FAT /PAT inspections as company representative at Vendor’s/Supplier’s factory.
• Successful completion of all projects using best project management tools & techniques across all phases of the project.
Project Executed.
? FDP-1 Onshore gas plant activities –2008- 2011.
FDP-1 Gas plant construction activities as per EPC Contractors scope of fabrication installation and testing & Pre-commissioning activities by CCC continued until 2011. Plant Start-up by OND with support of CCC
? FDP-1 Onshore gas plant 1st Phase Commissioning & Start-up - 2012.
After successful completion of system wise PMCC by EPC contractor, commissioning and start –up of the plant started progressively.
? FDP-1 Onshore gas plant 1st Phase Commissioning & Start-up - 2012.
After successful completion of system wise PMCC by EPC contractor, commissioning and start –up of the plant started progressively.
? FDP-1 Onshore gas plant T & I support 2013
After successful running of plant shutdown of Plant for initial T & I carried out on static Equipment as per SAEP-20.
? FDP-1 Onshore Enhancement Projects 2013-2014
Part of the base scope of CCC and issuing of MCC with exceptional items developed Five Enhancement works executed by EPC Contractor complete with Engineering to close out with PMCC.
? FDP-1 Onshore Safety Audit Projects 2014-2016
ESD arranged plant Safety Audit to be carried out by GES contractor Mustang HDP on whole FDP1 Onshore & Offshore. Identified several Immediate Safety items to be carried out.
Gas Dryer Modification works – Brown Field.
LP Separators Modification works – Brown Field.
PSV Modification works along with associated Piping – Brown Field.
Gas Plant Bypass project – Brown Field.
Senior Piping Engineer - Keppel Offshore Marine –SINGAPORE( Jan’02 to July’08).
Part of Project Team and In charge of complete fabrication and Installation of Vessel Marine Conversion/ Refurbishment Piping and Topsides Process & Utility piping including Turret Piping, Hook-up to Modules etc., on FPSO Conversion projects as per Project Specification.
Worked on world class FPSO Conversion Projects consisting of below stated works, as a Single point contact.
• Complete refurbishment of various piping systems in Engine room / Pump room/ Main deck/Tanks and Accommodation as per Project specification.
• Refurbish complete hydraulic system.
• Fabrication and Installation of New Cargo and Process piping Topsides.
• Turret Piping fabrication and Installation.
• Flare stack piping installation.
• Integration of Topsides Hook-up piping from Pipe rack to various Modules/Turret/Flare stack.
• Supporting N2/He Leak test contractor.
Responsibilities.
• Prior to vessel arrival, study complete piping job scope (Conversion and Refurbishment), basing on project specification and available P& IDs for man hours and material estimation.
• Follow-up on Engineering IFC drawings and preliminary MTO deliverables.
• Identifying exotic materials and long lead items for ordering.
• Estimate man hours for the complete work scope and raise for subcontracting.
• Evaluation and Reviewing of sub-contractor’s capabilities in the process of selection for sub-contractors for various specialized piping jobs i.e Super Duplex/ CuNi /GRE.
• Supporting contracts section in the process of allocation of work packages to various inhouse contractors with estimates.
• On vessel arrival, onboard verification of existing equipment and piping to ensure project scope and check for any deviations.
• Set targets by establishing mini schedules (WBS basing on Project EPC schedule) for timely completion of project.
• To ensure every day job activities are performed according to the required owner/class requirement.
• Planning of daily critical activities two weeks ahead schedule.
• Resolving site issues by mutual discussions in daily progress meetings with client.
• Controlling over 200 multinational work force (Contractor and Yard labor) every day, including supervisory staff.
• To ensure contractors and yard workers working practices are very safe by briefing on safe practices (Enforce HSE).
• Complete Integration of Vessel piping to Turret & Topsides.
• Hook up piping between Pipe rack & Modules.
• Take over unfinished “Carry over job scope” from modules yards contractors and support with yard / in house contractor.
• High pressure process piping Installation and Testing, Liaise on Nitrogen and Helium Strength test.
• Defining test limits in the preparation of Test packs.
• Liaise with Clients and Class surveyors in order to complete the project within stipulated time.
• Liaise with Clients project team to resolve various technical issues for raising and approving variation order quantities basing on initial project specification, for final close out of project.
• Close monitoring of work during construction phase and discuss & resolve various technical issues during weekly meetings with client.
• Evaluation of Subcontractors invoices by verifying the variations.
• Work closely with Project Manager in Cost review/ Man hour histogram / Actual progress & milestones of the project at various stages.
• Lead a team of yard Foremen/Engineers in the actual measurement of contractor’s work scope.
• Certified internal auditor to audit internal departments.
• Close monitoring of job activities by analyzing critical jobs on daily basis (Potential Problem Analysis).
• Achieved weeks ahead schedule delivery of some of the projects with strong Team work.
• Received Safety Excellency awards in project completion.
Achieved Two to Five Million Accident free Man hours and Productivity bonus & safety bonus on most of the vessels.
Other activities
• Member of CIT (Continuous Improvement Team), Chaired for some of the CIT project presentations.
• Certified Internal auditor for ISO9001, ISO14000. Conducted periodical audits.
• Organizing Monthly Section Review presentations with KPI’s, Cost control budget summery, Management expectations etc.
Mentoring new recruits
Successfully completed following major FPSO conversion projects in time.
• FPSO Brazil a fully converted FPSO project with internal Turret including process and utility modules for SBM (Owner Petrobrass).
• FPSO Serpentina a fully converted FPSO project with external Turret including process and utility modules for SBM (Owner Exxon Mobil).
• FPSO Marlimsul a fully converted FPSO project with external Turret including process and utility modules for SBM (Owner Exxon Mobil).
• FPSO Berge Helene a fully converted FPSO project with external Turret including process and utility modules for Bergesene –Norway (Owner Woodsite Energy).
• FSO Nordic Rio and Nordic Brasilia FSO projects.
• FPSO Polvo a fully converted Project with internal Turret including process and utility modules for Prosafe.
• FPSO Vincent for Maersk (Owner Wood site Energy) a fully converted Project with external Turret complete with Process Modules.
Recognition by management.
• Received commendation letters for the Excellent Performance and Project bonus on many Projects each year .
Assistant Manager (Piping) – ABG Shipyard Ltd- Surat, INDIA (July’99 to Dec’01)
Worked as in charge for all piping activities in the construction yard as a single point contact for various ongoing new vessels fabrication. Resourcing material and manpower.
• Handled new projects independently.
• Timely completion of Projects. Successfully completed 5000 TEU Paper container ships for Norway. Worked on Ocean Wizmuller Offshore Supply Tugs Holland.
• Monitoring and controlling of Contractor workforce, on daily activities.
• Liaise with Owner RR and class surveyors.
• Auditing other sections as an Internal auditor.
• Leading a team of Designers/ Engineers for estimating new project costing, and making isometrics, interference checks and in establishing Engine room equipment arrangement, Piping layouts etc.
• Co-ordination with Service Engineers during testing and commissioning of new equipment.
Design Engineer – Belleli Saudi Heavy Industries – K.S.A (March’92 to March’94).
• Worked in the Design department of Offshore section of Belleli Saudi Heavy Industries. (Italian company involved in the turnkey EPC projects), responsible for Detail engineering.
• Leading a team of CAD operators in preparing shop drawings (Structural and Piping for Jackets and Decks).
• Responsible for checking and issuing of all Engineering drawings to construction yard for fabrication as per codes and specifications.
• Structural calculations where ever required to submit for Owner’s approval (Using SAP90 Finite Element Analysis).
• Estimation of material and man hours for complete project, basing on preliminary drawings for quotation purpose.
• Clash reviews on Piping, structural and out fittings.
• Review and approval of sub-contractors drawings and schedules.
• Resolving day to day site problems by raising technical site queries supporting with relevant design calculations.
• Preparation of MTO and issue to Purchase department for procurement.
• Material optimization by issuing cutting plans of material to fabrication yard.
• Supporting contracts department in evaluating cost of Material estimates, Man hours estimates for new projects bidding.
• Reviewing of load out and transportation analysis including sea fastening of structure on to load out barge.
• Participate in technical discussions with clients/ surveyors.
Successfully completed following Projects.
• SAFANIA GOSP-4 Fixed Offshore Complex, consisting of Production, Accommodation, Tie-in and Flare platforms including connecting bridges for Saudi Aramco.
• Alkhobar Desalination and power plant phase-2 pipe rack structures.
Engineer – Hindustan Shipyard Ltd - Visakhapatnam, INDIA (March’89 to March’92, March94 to July98).
• Worked as Project Engineer in the Engineering Section of Offshore Platforms Division involved in the construction of Fixed Offshore Plat forms for Bombay High Region/ Panna oil field / Ravva oil field at Godavari basin. Client OIL & GAS COMMISSIONING OF INDIA (ONGC).
• Involved in the detail design of Jackets and Topsides (Decks). Piping routing/ Isos/ Material take off Estimates. Weight control. Checking of contractor’s engineering documents.
• Field change notifications. As built of P&ID
• Checking and issuing of shop floor detail engineering drawings for Jackets and Topside facilities.
• Reviewing of transportation and installation procedures submitted by contractor (sea fastening calculation, upending analysis etc).
• Lifting and installation procedures with in the yard, for module wise lifting sequence. Design of temporary lifting pad eyes to be used during construction phase.
• Field engineering - resolving day to day site problems during construction face by raising Technical Site Queries. Any design changes supporting with calculations proving structural integrity.
• Material control by optimizing utilization of material by issuing cutting diagrams to fabrication department.
• Review and approval of sub contracting drawings.
• Cost estimation for new projects for quotation purpose.
Co-ordinate with Owner’s RR and 3rd party design consultancy ( Engineers India Ltd) during construction of project.
• Responsible for complete fabrication, installation, testing and commissioning of various piping systems onboard new vessels as per project specification and classification requirements.
• Allocation of job activities by area to yard supervisory staff.
• Liaise with Class surveyors/ Ship superintendents on technical issues.
• Interface coordination with other departments.
• Monitor yard supervisory staff and work men for workman ship evaluation and recognition.
• Participate in Sea Trails for newly constructed / refurbished vessels
PERSONAL DETAILS
NATIONALITY : INDIAN.
DATE OF BIRTH : 12-01-1965.
ADDRESS FOR CORRESP. : Flat No 301; MURALI MANSION; AV APPARAO ROAD; RAJAHMUNDRY-
PIN 533101, AP. INDIA.
CONTACT DETAILS : +966 557496514
+ 91 9618167205
E-MAIL : saradind2000@yahoo.co.in
NOTICE PERIOD : One month