JOHNSON SELVARAJ
OPERATIONS & MAINTENANCE
+973 32375817 new.johnsonbe@gmail.com
Applied 10+ years of expertise in Electrical and Instrumentation Engineering to drive Operational Excellence and project success.
Targeting a position that allows for the application of expertise in Operation & Maintenance Management, Project Execution,
Equipment handling, and Quality and Safety Operations within the international standards framework
Core Competencies
? Maintenance Planning & Control
? Plant Operations & Maintenance
? Quality Assurance & Control
? Process Engineering & Improvements
? Budgeting (CAPEX & OPEX) & Costing
? Profitability Management
? Business Process Excellence
? Audits, Inspections & Compliances
? Purchase & Vendor Management
? Problem Solving Techniques
? Lean Manufacturing
? Project Management
? Risk & Hazard Analysis / BCP
? Waste & Scrap Disposal Management
? HSE Management
? People & Resource Management
Education
? 2008: Bachelor of Engineering in
Electronics and Communication
from Infant Jesus College of
Engineering
? 2012: Certified Post-Graduate
Diploma in Industrial
Automation from Prolific, Mumbai
? 2017: Diploma in Electrical CAD
from CADD Center, Chennai
Projects
? Commissioning of Salt Slag Processing
Plant.
? Automation of Radioactive Ion Etching
System.
? Automation of Biologics Facility.
? Automation of Evaporation Plant
Control.
? Automation & Commissioning of
Crushing Plant.
Profile Summary
? Enterprising Leader offering expertise in Operations & Maintenance Excellence aimed
at driving business growth for top-line & bottom-line profitability and customer
satisfaction by ensuring optimal utilization of 5S (Sort, Straighten, Shine, Standardize,
and Sustain) workplace organization method.
? Rich skills in setting up greenfield projects & production operations from scratch and
driving turnarounds & expansion of plants.
? Excelled in planning commissioning activities & interacting with various stakeholders to
commission various processes and start-up of operations.
? Excellence in recommending modifications to minimize escalations, reduced rejection &
cycle time, realize operational efficiencies & costs.
? Expertise in implementing cost saving techniques/ measures and modifications to
achieve substantial reduction in all types of expenditures and work within the budget;
streamlining the operations and budgets to deliver improved CAPEX & OPEX.
? Skills in managing the entire gamut of Quality Management System including resolving
the problems and updating the same with the actions/RCA to be undertaken throughout.
? Proven track record of governing processes, work instructions & SOPs while ensuring
adherence to ISO ISO 9001/14001/45001 standards.
? Proficient in PLC & SCADA programming and troubleshooting, with expertise in
transformers, motors, generators, control panels, drives, cable schedule, electrical
wiring, and load calculations.
? Skilled in instrumentation, including calibrations, PLC-field communication and
troubleshooting, field and PLC wiring, as well as mechanical maintenance of rotary and
mobile equipment, and bulk material handling equipment.
? Successful in developing the plant manufacturing budgets; minimizing production
constraints while focusing on appropriate allocation of human & equipment resources
for attaining organizational targets.
? Impressive success in implementing various standards to improve the product
quality & services, establishing KPIs, monitoring & measuring performance followed by
evaluating and improving continually.
? Proven experience in achieving production targets in compliance with Quality &
Hygiene Standards and ensuring conversion efficiencies.
? Expertise in controlling improvement projects related to OEE, Cost Saving, Quality
Improvement, Waste Reduction with inclination for adopting modern methodologies.
Technical Skills
? Programming Skills: PLC & SCADA Programming and Troubleshooting.
? Electrical Skills: Motors and Drive Control, Electrical Considerations, Control Panels, Cable
Schedule, Electrical Wiring, Load Calculations, Thermographic Inspections, etc.
? Instrumentation Skills: Flow Diagram (PFD), Piping and Instrument Diagrams (P&IDs), Field
Devices, Process Transmitters, Control Valves, Analytical Instrumentation, Calibrations.
? Mechanical Skills: Rotary Equipments, Bucket Elevators, Screw & Belt Conveyors, Baghouse,
Vacuum Pumps, Extraction Systems, Etc.
? Asset Management: Maintenance Scheduling and Execution, Maintenance Documents
Management, Inventory Management, & Oracle Maintenance Management.
Training
Successfully completed internal audit training by Bureau Veritas.
Personal Details
Date of Birth: 29th November 1986 Languages Known: English, Tamil and Hindi
Present Address: Flat No: 23, Bld No: 104, Road No: 2702, Block No: 927, Riffa, Bahrain
Permanent Address: 39, Kaadalkudi Road, Pudur – 628905, Tuticorin (Dist.), Tamil Nadu, India
Industry Preference: Process Plant, Oil & Gas and Aluminum Industries
Passport No.: R9950869
Work Experience
Jan’20- Present || Aluserv Middle East (Harsco Environmental)., Kingdom of Bahrain || Electrical Control & Instrumentation Supervisor (Maintenance Supervisor)
May’18- Jan’20 || Bahrain Welding Wire Product Company (Midal Cables Group)., Kingdom of Bahrain || Electrical Technician (Maintenance Lead)
Aug’17- Apr’18 || Alshifa Syringe Manufacturing Company., Kingdom of Saudi Arabia || Electrical Technician (EC & I Lead)
Jan’14- Apr’17 || Midal Cables Ltd., Bahrain- Kingdom of Saudi Arabia || Electrical Engineer
Deputations:
Jan’14 – Aug’14: As Electrical Technician (EC & I Engineer), Bahrain
Sep’14 – Apr’17: As Electrical Engineer, Kingdom of Saudi Arabia
Oct’12- Dec’13 || Invotec Pvt. Ltd. (Siemens System House)., Mumbai || Automation Project Engineer
May’09- May’12 with Euclid Infotech, Mumbai as Executive – Content and Research
• Spearheading diverse range of Plant Operations activities such as execution of strategic plans, plant layout, process & equipment, capacity utilization, process control, raw material localization, cost management, audits & inspection and quality assurance.
• Leading projects from concept to commissioning stage & activities involving gathering various requirements with respect to utilities, machines, manpower and ensuring timely completion of the same.
• Acting as a Principle Executive ‘Point of Contact’ for company with responsibility of providing overall leadership and direction for all plant operations to achieve continuously improving results in safety, quality, service and cost performance.
• Implementing various improvement methodologies with focus on cycle time reduction and productivity improvement; improved legal compliance in Operations to mitigate the risk for business continuity.
• Creating annual capital spending budget (CAPEX & OPEX) request for replacement of equipment or major components by tracking components.
• Implementing quality tools such as ISO 9001: 2000, TPM, TQM, TS, Lean Manufacturing, PDCA, 5s, ISO 9001/14001/45001 standards & Employee Training & Development for continuous improvement.
• Ensuring supplier upgradation through time-to-time supplier quality capability assessments, supplier audit score upgradation; improving supplier performance for quality and delivery.
• Driving the practices of TPM and Lean integration for achieving zero breakdown & losses aligned with organizational goals & vision and creating a culture of focused improvement.
• Mentoring, motivating & monitoring the performance of team members to ensure efficiency in process operations; recruiting personnel and organizing regular periodic meetings & trainings for staff for discussing issues and devising solutions for same.