K A. Dhayanithi Prasad
A multi-faceted Professional accustomed with proven skills, targeting challenging and rewarding opportunities in Production Operations / Maintenance / Logistics with an organization of repute
Location Preference: Gulf region / Singapore / Malayasia / India
Email: dhayaprasad86@gmail.com Phone: +91 8903132422
Profile Summary
• Proposed an illustrated experience of nearly 11 years in Production Operations, Maintenance and Logistics in Gas, Automotive Components Fabrication industry
• Certified in SAP BI /SAP BO, SAP HANA, SAP : Supply Chain Logistics in R/3, SAP Logistic Execution, SAP GTS and SAP MM
• A competent professional with excellence in supervising & controlling logistics processes & services and providing valuable suggestions for efficiency enhancement
• Skilled in monitoring operations as per scheduled deadlines for various tasks and taking necessary steps to ensure completion within time, cost and effort parameters
• Defined & structured processes control plans for ensuring smooth workflow and achievement of production targets & performance parameters; managed quality control by ensuring adherence to quality systems in manufacturing operations
• Established operational strategic target plan & vision for driving business growth to achieve targeted departmental goals & KPIs; maintaining effective cost controls, capital and assets
• Successfully administered supply chain function entailing supply planning and logistic operations
• Proficient at implementing cost saving measures to achieve reduction in terms of raw materials, procurement, and logistics costs; effectuated indigenization initiatives thus generating significant cost savings
• Experienced in planning & implementing the maintenance schedules for improving overall reliability and safety of plant equipment & machinery
• Decision-maker with strong communication, interpersonal, collaborative, analytical, team building, problem-solving and organizational capabilities
Education
• Pursuing MBA (Logistics and Supply Chain Management) from Periyar University, India
• B.E. (Mechanical Engineering) from Anna University, India in 2008
Certifications
• Certified as SAP
o SAP BI /SAP BO (Business Intelligence & Business Objects Web Intelligence)
o SAP HANA Implementation, Modeling and Reporting Course
o SAP : Supply Chain Logistics in R/3
o SAP Logistic Execution
o SAP GTS Training
o Supply Chain for Management Consultants & Business Analysts
o SAP MM (Materials Management)
• Certified in:
o Basic Fire Safety
o Safe Use of Breathing Apparatus- SUBA
o Work at Height Safety Awareness
o Mechanical AutoCAD
o Professional Qualified Engineer – AIR LIQUIDE
o Non-Destructive Testing (NDT) ASNT Level II – Magnetic Particle Testing, Liquid Penetrant testing, Radiography testing and Ultrasonic Testing
Handled Gases
• Nitrogen, Oxygen, Medical Oxygen CO2, Argon, Helium, Acetylene, LPG, Hydrogen, (High Purity and Commercial)
• Gas Mixtures, Liquid Dewar’s Tanks and Bulk Gases
Professional Affiliations
• Middle East Gases Association: In 2015 to 2017
o Member of Working Group Food (WG-FOOD)
o Member of Working Group Medicinal Gases (WG-MED)
Brothers Gas, Dubai, UAE Mar’17 – Aug’19
Senior Plant Engineer
Key Result Areas:
• Performing planning and scheduling for packaged and bulk gases filling as per the requirements from sales and summary received from internal sales
• Collaborating with Logistics & Asset Teams to avoid operational loss
• Administering Hydro Test shop and maintaining the stock after the test
• Directing entire activities related to calibration and ensuring the certification of all materials by third party inspection
• Ensuring the update of Racks and cylinders deposit data on daily basis in coordination with asset control management
• Ensuring the issuing of work permit and safe operations
• Coordinating with Logistics Department for Dewar dispatch preparation
• Developing and following up with PR and MR related for trouble free production operations
• Preparing and providing reports related to daily/ weekly (KPI) production and inventory
• Ensuring the jobs is performed adhering to HSE standards applicable and is accountable to the same
• Defining weekly sourcing, delivery plans and resources allocation in line with defined sourcing strategy, customers forecasted requirements and available resources
• Following up with dispatching activities (daily reporting) and ensuring safe and efficient use of resources
• Ensuring that computer systems are properly managed, updated and maintained; controlling delivery trips
• Working with the Fleet & Transport Manager; coordinating in fleet maintenance as per the preventative maintenance plan
• Optimizing the efficiency of Bulk products sourcing and managing bulk product quality from quality documentation
• Supervising inventory & products demand; developing inventory reports and forwarding the same from identified loading point to dispatch centers
• Analyzing quality control from documentation concerning sourcing activities
• Controlling the purchase and sale of products to competitors in cooperation with the Dispatchers
• Reviewing and updating maintenance SOP related to E&I equipment
• Directing predictive maintenance program for all E&I equipment
• Liaising with IMO to define the reliability strategic matters
• Ensuring all Engineering, Maintenance document/drawings upkeep and traceable
• Managing the availability & reliability of process equipment and systems to minimise downtime and maintenance cost.
• Maintaining zero accident by complying to all Safety rules & regulations
• Participating in safety meetings and promote safety culture in the team
• Acting as a Technical Focal Point/Representative for new projects to ensure designed for reliability
• Developing and executing mechanical plant modifications
• Administering maintenance and troubleshooting of Centrifugal Compressors &/ Reciprocating Compressor &/ Screw compressors &/ Refrigerant Unit &/ Cooling towers & Water pumps &/ Valves & pipings
• Well versed with API, ASMI and local codes for mechanical installations (static and rotating)
Previous Experience
Feb’15 – Mar’17 with Bristol Ind & Speciality Gases, Dubai, UAE, as Production & Operations Engineer
Apr’14 - Jan’15 with Air Liquide, Dubai, UAE, as Production Engineer
Dec’12 - Jan’14 with Anand Packaging Machinery, Erode, India, as Sr. Production Engineer
May’08 – Aug’12 with Sun Max Engineering, Coimbatore, India as Production Engineer
Personal Details
Date of Birth: 28th February 1986 | Languages Known: English and Tamil | Nationality: Indian
Marital Status: Married | No. of Dependents: 1
Passport Details: S 7611905 (Valid Till 8th November 2028) | Driving License: Valid UAE, Indian
Permamnent Address: 603A, 15th Main, Manjunath Nagar, Rajaji Nagar, Bengaluru - 560010