Mohamed Abdel-Jawad Khire-Dinn
Process engineering /Production management professional
E-mail: mohdagawad@gmail.com, mohdagawad@yahoo.com
LinkedIn: https://eg.linkedin.com/in/mohamedabdelgawad1 Skype: mohamed.jawad.2016
Core Competencies
Process Engineering Management Pre-commissioning & Commissioning Management Reporting
Water Quality expert
Production Planning
Quality Management / HSE Initiatives Change Management
SOP Development & Implementation Process & Cost Optimization
Cost and budgeting control. Cross-functional Team Management Training & Business development Leadership & People Mgmt.
SENIOR PROFESSIONAL –21 years of experience Manager, Process Engineering / Production professional. Location Preference: GCC countries | Africa |Europe
Profile Summary
Currently working with SABIC –IBNSINA – Jubail, KSA, as Manager, Process Engineering. "NOC - Visa transfer is available "
Gained rich exposure (in fields of Petrochemical operations & process such as Cracking, Reforming, Distillation, conversions, at field of Ethylene, propylene, Butene (Olefins), PE, Methanol, MTBE, Ammonia, H2, CO,MA, DMF, POM ,Water treatment & business planning and Supply chain.
Exhibited capabilities in Managing operations in Hydrocarbon Plants Start-up and Normal Operations with troubleshooting talent
Ability to strategize operations planning, projects to meet short long-term business objectives and budgets control.
Experienced in implementation and audit of IMS (ISO 9001, ISO 14001, OHSAS 18001, RC 14001) and in devising and implementing Standard Operating Procedures, PTW, ERP, shutdown and startup
Anchored production operations with back end planning, resources allocation, process planning, throughput management and QC, including, productivity, capacity utilization and cost optimization.
Excellence in HAZOP, Risk assessment, RCA, MOC, process enhancement, energy conservation, yield improvement, operational debottlenecking, and HSE compliance
Knowledge of concepts of PSM / ERP / CMMS / RAM/ Responsible Care and their applications in day: day OPS.
Saved 20 Million USD by engineering modification for BDH reactors and rewarded for the same; nominated as a global water& corrosion expert for SABIC affiliates Highly skilled in oil & Gas, Global expert in Water Quality at SABIC.
Proficient in planning and surveillance of regular shutdown and turnaround, operations, ensuring reliability and integrity of plant and machinery, minimizing unwarranted downtime
Assertive & Decisive leader and strong team builder with excellent communication, analytical & well organized, self-motivated, creative and problem solver to achieve corporate & personal goals
Career Timeline
Sep’97 – Jul’02 Jul’02 – Aug’09 Aug’09 – May’15 May’15 –May’17 Since Jun’17
Employment Details
Since Jun’17: SABIC –IBNSINA – Jubail, KSA as Manager, Process Engineering Key Result Areas:
? Managing engineering design and implementation of manufacturing processes, equipment, operation monitoring for three
plants Methanol & MTBE & Poly Acetal Plants
? Driving operational excellence via efficient plant design; ensuring continuous improvement in process, cost, quality and production
? Leading entire gamut of engineering projects & resolves engineering problems
? Providing input to strategic decisions that affect the functional area of responsibility
? Facilitate and guide communication with external vendors, catalyst suppliers, water treatment vendors and licensors for
plant process technical support.
? Developing manpower planning, annual budget, objectives P&I DPs
? Provide support for benchmarking & optimization studies, SEEP/sustainability KPI’s, and Reliability methodologies Highlights: ? Save 20 Million USD by engineering modification for BDH reactors and rewarded for that.
? Started up MeOH & MTBE& POM plants and navigated team through a safe ahead of schedule SD/TA
? Led MTBE Licensing Project with FLOUR engineering at Houston-USA. during PDP & FEED
? Nominated as a Global water & corrosion expert for SABIC affiliates
Previous Experience
May’15 –May’17 CHEMANOL, Saudi Arabia – as Production/Process Superintendent Role:
? Formulated roadmap to achieve high productivity and quality standards in order to control production cost and rejections for
Methanol, Methyl Amine, DMF, Formaldehydes plants.
? Advised management on capital planning for continuous improvement projects targeted to increase efficiency and productivity
? Established quality management systems across various processes to meet the preset quality standards and reduce rejection
? Executed project/ operations with a view to ensure timely accomplishment of production targets timely and cost effective.
? Managed and built up and maintain Chemanol RC culture, standardize professional industry systems
? Oversee maintenance and operations to ensure compliance with production schedules and contractors safety procedures. Highlights:? Enhanced capacity utilization by 115% through effective plant & catalyst performance optimization
? Streamlined all water treatment practices in Chemanol which supports capacity utilization increase
? Saved 1.60 million SR by optimizing the process and using lean six sigma techniques for waste minimization “.
Aug’09 – May’15: Methanex Corporation Egypt-Methanol as Operations Superintendent Role:
? Manage Methanol production to improve and sustain quality outputs, with optimum cost.
? Planned & implemented PM/TA/SD schedules for plant improving reliability /uptime.
? Implemented RC, EHS safe operations; prepare production reports and training records for the changes intended /made
? Worked as HAZOP and PHA Team Leader for any revamp project and analyzed/investigated incidents as RCA team leader
? Owned and provided technical support in developing and reviewing MOC (management of change), PHA (Process Hazard
Analysis), from start to finish.
? Delivered on the role of Risk Assessment Team leader for mitigation plans in terms of operations and safety concerns. Highlights:?Led commissioning and the initial start-up of Methanex Egypt & 6 months special assignment at MX South America
? Successfully managed Shipping and Logistics Project till safe operations of 200 vessels
? Completed the "Automation project for the plant DCS complex loops" as Project Manager
? Managed IMS precertification audits in Methanex till ISO 9001, 1401, 1801 & RC 18000 certifications
Jul’02 – Aug’09: Borouge – Abu Dhabi Petrochemicals, UAE as Operations Supervisor/ Process Engr. Role:
? Led operations team for safe, reliable and sustainable operations for Ethelyne & Butene production
? Followed up the production with subordinates ”20 person“ and other disciplines to ensure the plant availability and reliability
? Prepared SOPs for operations, startup and shutdown-, worked as process engineer for Ethylene prod.
? Led HAZOP, and activities in-plant shutdown and turnaround as a” Shut down coordinator “
? Worked as process trainer for relevant petrochemical field utilizing the TNA & Gap analysis. (2005-2007) Highlights:?Led commissioning and the initial start-up of Borouge -1 -UAE
? Increased Butene unit production by 300 % by optimizing solutions by & reaction optimization
? Led HAZOP and QRA during the engineering phase of Borouge-2 projects ( 2008)
Sep’97 – Jul’02: SIDI Kerere Petrochemicals (SIDPEC) – Alexandria, Egypt as Production Engineer Ethelyne Cracking, Purification, Distillations Utilities
Role:
? Monitored critical operational characteristics & process parameters suitability within defined tolerance limits
? Optimized the plant capacity, monitoring, consumption to identify any design deviations and formulate corrective actions.
? Conducted troubleshooting analysis, improved the plant productivity to meet the agreed targets Achievements?Led commissioning and the initial start-up of SIDPEC petrochemical. For ethylene & poly-ethylene
Academic Details
? MBA (Project Management) from Arab Academy for Technology & Maritime in 2015.
? Master of environmental science “water technologies and remote sensing”.
? Bachelor of chemical science-( Eng technologies ) Alexandria University, Egypt in 1997
Certifications
?ISO-Lead Auditor from IRICA 9001/14001/OSAS 1801 ?Lean Six Sigma yellow /Green Belt /IASSC ?NASP Diploma ?Petrochemical Diploma ?NEPOSH ?TOT “Train the trainers from USQC
IT Skills
? Excellent user MS Office (Excel & PowerPoint), MS Project, SAP, KMS, IMS, SAP , Maximo and Database
Training & Courses
? HAZOP team leader, PHA Team Leader
? Lead Auditor , ISO 9001, IRICA Certified
? Safety Professional team leader, NASP - USA
? RC “Responsible Care Certified” RC14001
? Safety leadership
? LET " effective Executive Leadership Certified
? Supply Chain Management
? Time Management and Decision-making
Personal Details
Date of Birth: 10th November 1975 | Nationality: Egyptian Address: Jubail City, Kingdom of Saudi Arabia
RCA team leader, Tap-Root Investigation Team Leader Lead auditor , ISO 1401 , OSAS 1801, IRICA Certified NEPOSH oil & Gas & Responsible Care Mgnt
Lean Six sigma - Yellow and Green Belt
Situational Leadership & Management Strategic Management & Planning Effective Supervisory Skills
Managing Emotional Intelligence & Energy
Languages Known: English & Arabic